The LED lamp is quite expensive, and in some cases its use is the most appropriate due to its reliability, long term service and high intensity lighting. For example, near a house or apartment, in the entrance, where the incandescent light bulb constantly burns out.
The device and circuit of the light bulb
The design of LED lamps includes a base, a radiator, emitters, a driver that allows you to connect the lighting element to a dedicated 220 volt power source. In the purchased version, a flask with a diffuser is also provided, inside which diodes are located. But a hand-made light bulb has more similarities with the "corn" model, which involves the location of the emitters on a cylindrical body.
Scheme of operation of a diode light source for 220 volts
The supply voltage passes through a current-limiting capacitor to the rectifier bridge. Passing through an electrolytic capacitor that smooths out ripples, the rectified voltage is applied to the diodes.
What materials will be required?
The base (base, radiator and driver board) of a 220 volt energy-saving lamp will serve as the basis. A non-functioning flask must be removed. Parts for the driver can be partially taken from the fluorescent light source board. If there is a non-working LED lamp at hand, the finished one is taken from its design.
In this case, you will have to solder non-working elements with your own hands and install new ones - with the necessary parameters.
Necessary materials
You can also use the fuse that was part of the . The parameters of the elements are indicated on the diagram. As for the emitters, there can be several options: LED Strip Light, point diodes. In many ways, it is easier to implement the first option, since for this you can use any material that is easily processed, for example, foam board.
If nothing came up from improvised materials or it is not possible to solder elements from the board, you can purchase the necessary parts on the radio market or in electronics stores.
Manufacturing steps
In accordance with the scheme, all the elements are soldered with their own hands. Using the simplest version of LED lamps - using tape, you need to cut them correctly. In this case, the notches are the guideline.
Power supply circuit for a homemade LED lamp
For a light source with a voltage of 220 volts and with sufficient lighting efficiency, it is enough to use four pieces of tape, each of which contains 3 diodes.
Finished light bulb
Workpieces must be connected in series by soldering. Given the width of the LED strips, the body of the future 220 volt lamp is cut out of suitable sizes from foam board with your own hands.
The external characteristics of the resulting product in this form are not the best. It is quite possible to correct the situation using liquid nails. With their help, you can cover the surface of such homemade lamps excluding diodes. As a result, outwardly the product will become similar to purchased light sources.
A feature of such hand-made 220-volt lamps is the ability to withstand even significant voltage drops, since the emitters begin to shine already at 40 volts. The intensity of illumination can be different, it all depends on the type of diodes on the tape. The luminous flux of homemade lamps for 220 volts reaches 180 lm.
Projected product life
In practice, do-it-yourself LED light sources according to these instructions work properly for a long period. It has been experimentally proven that the lamp will last at least a year. Further forecasts are not yet possible due to the short period of operation. But everything shows that the light source in this design can function for a long time.
The cost of the product is small. When determining the final price of such lamps, the cost of components must be taken into account. It is taken into account what was taken from our own stocks, what was purchased, how many diodes were used. On average, the price of a homemade light bulb is about 1-2 dollars.
In addition to household lighting elements, it is possible to make automotive lamps based on diodes. At the same time, one should not forget about such an element as snag. This is a load resistor. With its help, an additional load is created, since the diodes consume a minimum of energy. To on-board computer did not display errors about the state of the lighting element, a snag is used.
There is one more nuance: when installing the ballast of LED lamps, it is recommended to use soldering. If you attach the elements to the adhesive, the quality of the product will be low and it will not last long. If it becomes necessary to make a brighter lamp, larger capacitors are used.
You should also be careful when using a homemade light source, because when turned on, there is a galvanic connection with the network.
Thus, in the manufacture of a lighting element based on diodes, you can use your imagination and knowledge. The simplest option is a home-made design based on an energy-saving lamp. An important step is the selection of elements for ballast. This is done in accordance with the scheme. If there are old houses LED lights, you can see the necessary elements in their design.
The best way to attach components is soldering. Point diodes or LED strip can act as emitters. Their number is calculated based on what level of illumination you want to get. The cost of the finished lamp will be much lower than in the case of a purchased finished product.
LED lamps are increasingly and stubbornly replacing incandescent lamps and CFLs or simply "housekeepers". You can buy them, but it's great to make your own.
For the design we need:
- part of a lamp of the “housekeeper” type, the one with a base;
- LEDs 5630;
- 4 diodes 1n4007;
- electrolytic capacitor from 3.3 uF;
- resistor R1 - 470k, 0.25 watt
- resistor R2 - 150 ohm, 0.25 watt
- resistor R3 - about it later.
- capacitor type K73-17 with a capacity of 0.22 μF and an operating voltage of 340 V;
The circuit is simple with a quenching capacitor.
LEDs in the amount of 8 pieces.
Scheme for selecting the capacitance of the capacitor.
Adjustable resistor R3. It was set to maximum resistance before turning on, so that the arrow of the device did not go off scale. Then I minimized it. Capacitor C2 with a voltage of 340V. During the tests, I set 10 microfarads, but because of the size it did not fit into the case, I set it with a nominal value less. Why so much stress? This is in case of an open circuit with LEDs. Since the voltage will jump to a voltage higher than the AC mains voltage by 1.41 times (230 * 1.41 \u003d 324.3V).
Trying capacitors with different capacities, I got approximate results.
The current can be calculated using the formula:
Where "I" is the LED current in amps.
Or with a simplified formula:
I was guided by the measurements taken on the test circuit with a milliammeter.
I made the payment using LUT technology. smd LEDs.
Board in lay format 6 version is attached
We poison the board, drill holes and tinker.
We solder diodes, LEDs, resistor R1, capacitor C2.
The board is mounted in the base part of the case.
The diameter of the case of the housekeeper is 38 mm, the board is 36 mm.
Capacitor C1 is soldered by a canopy to resistor R1. Again, due to the limitation of the case. Resistor R2 is placed outside the board and acts as a "pull-up". Due to its board tightly pressed against the case.
Solder the resistor and wire to the base.
The first inclusion was made through a light bulb. The lamp consumption was 7.45 watts. It is not possible to measure the luminous flux, but more than 3 watts by eye (when compared with a nearby purchase).
The circuit has no galvanic isolation from the network. Be careful when experimenting and operating. Also, be careful when installing the lamp. Installation should be carried out with the switch off.
The lamp has been working for about a year and a half with constant on / off.
On the video you can see everything in detail:
Energy-saving fluorescent lamps are not so durable and gradually fail. Their time is slowly coming to an end and they are being replaced by LED lamp. Led lamps consume significantly less energy, are more durable and are not whimsical.
In this article, I'll show you how easy it is to change fluorescent lamp into LED. A homemade design will be no worse than a purchased one.
We assemble an LED lamp from an energy-saving fluorescent light bulb
We will need:Non-working fluorescent lamp.
A sheet of plastic or any other hard plastic. As an option - a plastic bucket from mayonnaise or ice cream.
Radiator with LED. From you can buy for a small price here: and. All items are three pieces.
LED driver. Also buy -.
We carefully disassemble the lamp without breaking the glass bulb.
The board with parts can be soldered into elements and used later. And the luminescent flask must be thrown away, but not in the usual trash, but taken to special points or a place for receiving these lamps. Every city has one.
As a result, only such a base with part of the body is useful to us.
We cut out a circle from plastic, having previously drawn a cutout line.
We solder the LEDs to the heat sinks with a soldering iron, having previously lubricated the bottom of the LED with heat-conducting paste. We glue the radiators with LEDs on the plastic circle with super glue.
We connect all three LEDs in series.
In the center we make a small hole and pass the power wires.
We connect the LEDs to the driver.
Solder the driver to the lamp base.
Due to low power consumption, theoretical durability and lower prices, incandescent and energy-saving lamps are rapidly replacing. But, despite the declared service life of up to 25 years, they often burn out without even having served the warranty period.
Unlike incandescent lamps, 90% of burned-out LED lamps can be successfully repaired with your own hands, even without special training. The presented examples will help you to repair failed LED lamps.
Before undertaking the repair of an LED lamp, you need to present its device. Regardless of the appearance and type of LEDs used, all LED lamps, including filament bulbs, are arranged in the same way. If you remove the walls of the lamp housing, then inside you can see the driver, which is a printed circuit board with radio elements installed on it.
Any LED lamp is arranged and works as follows. The supply voltage from the contacts of the electric cartridge is supplied to the terminals of the base. Two wires are soldered to it, through which voltage is applied to the input of the driver. With driver supply voltage direct current is fed to the board on which the LEDs are soldered.
The driver is an electronic unit - a current generator that converts the mains voltage into the current required to light the LEDs.
Sometimes, to scatter light or protect against human contact with unprotected conductors of a board with LEDs, it is covered with a diffusing protective glass.
About filament lamps
By appearance A filament lamp is similar to an incandescent lamp. The device of filament lamps differs from LED ones in that they do not use a board with LEDs as light emitters, but a glass sealed bulb filled with gas, in which one or more filament rods are placed. The driver is located in the base.
The filament rod is a glass or sapphire tube with a diameter of about 2 mm and a length of about 30 mm, on which 28 miniature LEDs are fixed and connected in series coated with a phosphor. One filament consumes about 1 W of power. My operating experience shows that filament lamps are much more reliable than those made on the basis of SMD LEDs. I think over time they will supplant all others. artificial sources Sveta.
Examples of repair of LED lamps
Attention, the electrical circuits of the LED lamp drivers are galvanically connected to the phase of the electrical network and therefore care must be taken. Touching bare areas of a circuit connected to electrical network may result in electric shock.
LED Lamp Repair
ASD LED-A60, 11 W on SM2082 chip
Currently, powerful LED bulbs have appeared, the drivers of which are assembled on microcircuits of the SM2082 type. One of them worked less than a year and got me to repair. The light bulb flickered randomly and came on again. When tapped on it, it responded with light or extinction. It became obvious that the problem was a bad connection.
To get to the electronic part of the lamp, you need to use a knife to pick up the diffusing glass at the point of contact with the body. Sometimes it is difficult to separate the glass, since silicone is applied to the retaining ring when it is seated.
After removing the light-scattering glass, access to the LEDs and the microcircuit - the current generator SM2082 was opened. In this lamp, one part of the driver was mounted on an aluminum printed circuit board of LEDs, and the second on a separate one.
External inspection did not reveal defective rations or broken tracks. I had to remove the board with LEDs. To do this, the silicone was first cut off and the board was pushed over the edge with a screwdriver blade.
To get to the driver located in the lamp housing, I had to unsolder it, heating two contacts at the same time with a soldering iron and moving it to the right.
On one side of the driver PCB, only an electrolytic capacitor with a capacity of 6.8 microfarads for a voltage of 400 V was installed.
On the reverse side of the driver board, a diode bridge and two series-connected resistors with a nominal value of 510 kOhm were installed.
In order to figure out which of the boards was losing contact, they had to be connected, observing the polarity, using two wires. After tapping the boards with a screwdriver handle, it became obvious that the fault lies in the board with the capacitor or in the contacts of the wires coming from the LED lamp base.
Since soldering did not arouse suspicion, I first checked the reliability of the contact in the central terminal of the base. It is easily removed by prying it over the edge with a knife blade. But the contact was reliable. Just in case, I tinned the wire with solder.
It is difficult to remove the screw part of the base, so I decided to solder the solder wires suitable from the base with a soldering iron. When touching one of the rations, the wire was exposed. Found "cold" soldering. Since it was not possible to get to strip the wire, I had to lubricate it with the FIM active flux, and then solder it again.
After assembly, the LED lamp emitted light steadily despite being hit with a screwdriver handle. Checking the luminous flux for pulsations showed that they are significant at a frequency of 100 Hz. Such a LED lamp can only be installed in luminaires for general lighting.
Driver circuit diagram
LED lamp ASD LED-A60 on the chip SM2082
The electrical circuit of the ASD LED-A60 lamp, thanks to the use of a specialized SM2082 microcircuit in the driver to stabilize the current, turned out to be quite simple.
The driver circuit works as follows. The AC supply voltage is fed through fuse F to the rectifier diode bridge assembled on the MB6S microassembly. The electrolytic capacitor C1 smooths out the ripple, and R1 serves to discharge it when the power is turned off.
From the positive terminal of the capacitor, the supply voltage is applied directly to the LEDs connected in series. From the output of the last LED, the voltage is applied to the input (pin 1) of the SM2082 microcircuit, the current in the microcircuit stabilizes and then from its output (pin 2) it goes to the negative terminal of the capacitor C1.
Resistor R2 sets the amount of current flowing through the LEDs HL. The amount of current is inversely proportional to its nominal value. If the value of the resistor is reduced, then the current will increase, if the value is increased, then the current will decrease. The SM2082 chip allows you to adjust the current value from 5 to 60 mA with a resistor.
LED Lamp Repair
ASD LED-A60, 11W, 220V, E27
Another LED lamp ASD LED-A60, similar in appearance and with the same technical specifications, as above repaired.
When turned on, the lamp lit up for a moment and then did not shine. This behavior of LED lamps is usually associated with a driver malfunction. Therefore, I immediately began to disassemble the lamp.
The diffusing glass was removed with great difficulty, since it was heavily lubricated with silicone along the entire line of contact with the case, despite the presence of a retainer. To separate the glass, I had to look for a pliable place along the entire line of contact with the body with a knife, but still there was a crack in the body.
To gain access to the lamp driver, the next step was to remove the LED printed circuit board, which was pressed into the aluminum insert along the contour. Despite the fact that the board was aluminum, and it was possible to remove it without fear of cracking, all attempts were unsuccessful. The pay was held tight.
It also failed to remove the board together with the aluminum insert, since it fit snugly against the case and was planted on silicone by the outer surface.
I decided to try to remove the driver board from the side of the base. To do this, first, a knife was pulled out of the base, and the central contact was removed. To remove the threaded part of the base, it was necessary to slightly bend its upper shoulder so that the punching points disengaged from the base.
The driver became accessible and freely extended to a certain position, but it was not possible to completely remove it, although the conductors from the LED board were soldered.
There was a hole in the center of the board with the LEDs. I decided to try to remove the driver board by hitting its end through a metal rod threaded through this hole. The board advanced a few centimeters and rested against something. After further blows, the lamp body cracked along the ring and the board with the base of the base separated.
As it turned out, the board had an extension, which rested against the lamp body with its hangers. It looks like the board was shaped in such a way to restrict movement, although it was enough to fix it with a drop of silicone. Then the driver would be removed from either side of the lamp.
The voltage of 220 V from the lamp base through the resistor - fuse FU is fed to the MB6F rectifier bridge and after it is smoothed by an electrolytic capacitor. Next, the voltage is supplied to the SIC9553 chip, which stabilizes the current. Resistors R20 and R80 connected in parallel between terminals 1 and 8 MS set the amount of current to supply the LEDs.
The photo shows a typical electric circuit diagram, given by the manufacturer of the SIC9553 chip in the Chinese datasheet.
This photo shows the appearance of the LED lamp driver from the installation side of the output elements. Since space allowed, to reduce the ripple coefficient of the light flux, the capacitor at the output of the driver was soldered to 6.8 microfarads instead of 4.7 microfarads.
If you have to remove the drivers from the body of this lamp model and you cannot remove the LED board, then you can use a jigsaw to cut the lamp body in a circle just above the screw part of the base.
In the end, all my efforts to extract the driver turned out to be useful only for knowing the device of the LED lamp. The driver was correct.
The flash of the LEDs at the moment of switching on was caused by a breakdown in the crystal of one of them as a result of a voltage surge when the driver was started, which misled me. We had to ring the LEDs first.
An attempt to test the LEDs with a multimeter did not lead to success. The LEDs didn't light up. It turned out that two series-connected light-emitting crystals are installed in one housing, and in order for the LED to start flowing current, it is necessary to apply a voltage of 8 V to it.
A multimeter or tester, switched on to the resistance measurement mode, outputs a voltage in the range of 3-4 V. I had to check the LEDs using the power supply, supplying 12 V to each LED through a 1 kΩ current-limiting resistor.
There was no replacement LED available, so the pads were shorted with a drop of solder instead. It is safe for the driver to work, and the power of the LED lamp will decrease by only 0.7 W, which is almost imperceptible.
After the repair of the electrical part of the LED lamp, the cracked body was glued with Moment quick-drying superglue, the seams were smoothed by melting the plastic with a soldering iron and smoothed out with sandpaper.
For interest, I performed some measurements and calculations. The current flowing through the LEDs was 58 mA, the voltage was 8 V. Therefore, the power supplied to one LED is 0.46 W. With 16 LEDs, it turns out 7.36 watts, instead of the declared 11 watts. Perhaps the manufacturer indicates the total power consumption of the lamp, taking into account losses in the driver.
The service life of the LED lamp ASD LED-A60, 11 W, 220 V, E27, declared by the manufacturer, is very doubtful to me. In a small volume of a plastic lamp housing with low thermal conductivity, significant power is released - 11 watts. As a result, the LEDs and the driver operate at the maximum allowable temperature, which leads to accelerated degradation of their crystals and, as a result, to a sharp decrease in their MTBF.
LED Lamp Repair
LED smd B35 827 ERA, 7 W on BP2831A chip
A friend shared with me that he bought five light bulbs as in the photo below, and all of them stopped working after a month. He managed to throw away three of them, and, at my request, he brought two for repair.
The light bulb worked, but instead of a bright light, it emitted a flickering weak light at a frequency of several times per second. I immediately assumed that the electrolytic capacitor was swollen, usually if it fails, the lamp begins to emit light, like a stroboscope.
The light-diffusing glass was removed easily, it was not glued. It was fixed by a slot on its rim and a protrusion in the lamp body.
The driver was fixed with two solders to the printed circuit board with LEDs, as in one of the lamps described above.
A typical driver circuit on a BP2831A chip taken from the datasheet is shown in the photo. The driver board has been removed and all checked simple radio elements, all were correct. I had to check the LEDs.
The LEDs in the lamp were installed of an unknown type with two crystals in the case and the inspection did not reveal any defects. method serial connection between each other, the conclusions of each of the LEDs quickly identified the faulty one and replaced it with a drop of solder, as in the photo.
The lamp worked for a week and again got into repair. Shorted the next LED. A week later, I had to short-circuit another LED, and after the fourth I threw out the bulb, because I was tired of repairing it.
The reason for the failure of light bulbs of this design is obvious. LEDs overheat due to insufficient heat sink surface, and their life is reduced to hundreds of hours.
Why is it permissible to close the terminals of burned-out LEDs in LED lamps
Driver for LED lamps, as opposed to a power supply constant voltage, the output produces a stabilized current value, not voltage. Therefore, regardless of the load resistance within the given limits, the current will always be constant and, therefore, the voltage drop across each of the LEDs will remain the same.
Therefore, with a decrease in the number of series-connected LEDs in the circuit, the voltage at the output of the driver will also decrease proportionally.
For example, if 50 LEDs are connected in series to the driver, and a voltage of 3 V drops across each of them, then the voltage at the output of the driver was 150 V, and if 5 of them were shorted, the voltage would drop to 135 V, and the current would not change.
But the coefficient of performance (COP) of a driver assembled according to such a scheme will be low and power losses will be more than 50%. For example, for LED bulbs MR-16-2835-F27 will need a 6.1 kΩ resistor with a power of 4 watts. It turns out that the driver on the resistor will consume power exceeding the power consumption of the LEDs and place it in a small LED lamp housing, due to the allocation more heat will be unacceptable.
But if there is no other way to repair the LED lamp and it is very necessary, then the resistor driver can be placed in separate building, anyway, the power consumption of such an LED light bulb will be four times less than incandescent lamps. At the same time, it should be noted that the more LEDs connected in series in the light bulb, the higher the efficiency will be. With 80 serially connected SMD3528 LEDs, you will need an 800 ohm resistor with a power of only 0.5 watts. Capacitor C1 will need to be increased to 4.7 µF.
Finding faulty LEDs
After removing the protective glass, it becomes possible to check the LEDs without peeling off the printed circuit board. First of all, a careful inspection of each LED is carried out. If even the smallest black dot is detected, not to mention the blackening of the entire surface of the LED, then it is definitely faulty.
When examining the appearance of the LEDs, you need to carefully examine the quality of the rations of their conclusions. In one of the light bulbs being repaired, four LEDs were poorly soldered at once.
The photo shows a light bulb that had very small black dots on four LEDs. I immediately marked the faulty LEDs with crosses so that they could be clearly seen.
Faulty LEDs may or may not change appearance. Therefore, it is necessary to check each LED with a multimeter or arrow tester included in the resistance measurement mode.
There are LED lamps in which standard LEDs are installed in appearance, in the case of which two crystals connected in series are mounted at once. For example, lamps of the ASD LED-A60 series. To make such LEDs ring, it is necessary to apply a voltage of more than 6 V to its outputs, and any multimeter gives out no more than 4 V. Therefore, such LEDs can only be checked by applying a voltage of more than 6 (9-12) V through a 1 kΩ resistor from the power source. .
The LED is checked, like a conventional diode, in one direction the resistance should be equal to tens of megaohms, and if you swap the probes (this changes the polarity of the voltage supply to the LED), then it is small, while the LED may glow dimly.
When checking and replacing LEDs, the lamp must be fixed. To do this, you can use a suitable size round jar.
You can check the health of the LED without an additional DC source. But such a verification method is possible if the light bulb driver is working. To do this, it is necessary to apply a supply voltage to the LED bulb base and short the leads of each LED in series with each other with a wire jumper or, for example, metal tweezers sponges.
If suddenly all the LEDs light up, then the shorted one is definitely faulty. This method is useful if only one LED out of all in the circuit is faulty. With this method of verification, it must be taken into account that if the driver does not provide galvanic isolation with the mains, such as in the diagrams above, then touching the LED solderings with your hand is not safe.
If one or even several LEDs turned out to be faulty and there is nothing to replace them with, then you can simply short-circuit the pads to which the LEDs were soldered. The light bulb will work with the same success, only the luminous flux will decrease slightly.
Other malfunctions of LED lamps
If the check of the LEDs showed their serviceability, then it means that the reason for the inoperability of the light bulb lies in the driver or in the places where the current-carrying conductors are soldered.
For example, in this light bulb, a cold soldered conductor was found that supplies voltage to the printed circuit board. The soot released due to poor soldering even settled on the conductive tracks of the printed circuit board. The soot was easily removed by wiping with a rag soaked in alcohol. The wire was soldered, stripped, tinned and re-soldered into the board. Good luck with this lamp.
Of the ten failed light bulbs, only one had a faulty driver, the diode bridge fell apart. The repair of the driver consisted in replacing the diode bridge with four IN4007 diodes, designed for a reverse voltage of 1000 V and a current of 1 A.
Soldering SMD LEDs
To replace a faulty LED, it must be desoldered without damaging the printed conductors. From the donor board, you also need to solder the replacement LED without damage.
Solder SMD LEDs simple soldering iron without damaging their hull is almost impossible. But if you use a special tip for a soldering iron or put on a standard tip a nozzle made of copper wire, then the problem is easily solved.
The LEDs have polarity and when replacing, you need to correctly install it on the printed circuit board. Typically, printed conductors follow the shape of the leads on the LED. Therefore, you can make a mistake only if you are inattentive. To solder the LED, it is enough to install it on a printed circuit board and heat its ends with contact pads with a soldering iron with a power of 10-15 W.
If the LED burned out to charcoal, and the printed circuit board under it was charred, then before installing a new LED, it is imperative to clean this place of the printed circuit board from burning, since it is a current conductor. When cleaning, you may find that the pads for soldering the LED are burned or peeled off.
In such a case, the LED can be installed by soldering it to adjacent LEDs if the printed tracks lead to them. To do this, you can take a piece of thin wire, bend it in half or three, depending on the distance between the LEDs, tin and solder to them.
Repair LED lamp series "LL-CORN" (corn lamp)
E27 4.6W 36x5050SMD
The device of the lamp, which is popularly called the corn lamp, shown in the photo below, differs from the lamp described above, therefore the repair technology is different.
The design of LED SMD lamps of this type is very convenient for repair, as there is access for LED continuity and replacement without disassembling the lamp housing. True, I still dismantled the light bulb for interest in order to study its device.
Checking the LEDs of the LED corn lamp does not differ from the technology described above, but it must be taken into account that three LEDs are placed in the SMD5050 LED housing at once, usually connected in parallel (three dark dots of crystals are visible on the yellow circle), and when checking, all three should glow.
A defective LED can be replaced with a new one or shorted with a jumper. This will not affect the reliability of the lamp, only imperceptibly to the eye, the luminous flux will decrease slightly.
The driver of this lamp is assembled according to the simplest circuit, without an isolation transformer, so touching the LED leads when the lamp is on is unacceptable. Lamps of this design are unacceptable to be installed in fixtures that can be reached by children.
If all the LEDs are working, then the driver is faulty, and in order to get to it, the lamp will have to be disassembled.
To do this, remove the bezel from the side opposite the base. With a small screwdriver or a knife blade, you need to try in a circle to find weakness where the bezel is the worst glued. If the rim succumbed, then working with the tool as a lever, the rim will easily move away around the entire perimeter.
The driver was built wiring diagram, like the MR-16 lamp, only C1 had a capacity of 1 µF, and C2 - 4.7 µF. Due to the fact that the wires from the driver to the lamp base were long, the driver was easily pulled out of the lamp housing. After studying his circuit, the driver was inserted back into the case, and the bezel was glued into place with transparent Moment glue. The failed LED was replaced with a good one.
Repair of LED lamp "LL-CORN" (corn lamp)
E27 12W 80x5050SMD
When repairing a more powerful lamp, 12 W, there were no failed LEDs of the same design, and in order to get to the drivers, I had to open the lamp using the technology described above.
This lamp gave me a surprise. The wires from the driver to the base were short, and it was impossible to remove the driver from the lamp housing for repair. I had to remove the plinth.
The base of the lamp was made of aluminium, rounded and held tight. I had to drill out the attachment points with a 1.5 mm drill. After that, the plinth, which was hooked with a knife, was easily removed.
But you can do without drilling the base, if you pry the edge of the knife around the circumference and slightly bend its upper edge. A mark should first be placed on the plinth and body so that the plinth can be easily installed in place. To securely fix the base after repairing the lamp, it will be enough to put it on the lamp body in such a way that the punched points on the base fall into their old places. Next, push these points with a sharp object.
Two wires were connected to the thread with a clamp, and the other two were pressed into the central contact of the base. I had to cut these wires.
As expected, there were two identical drivers, feeding 43 diodes each. They were covered with heat shrink tubing and taped together. In order for the driver to be placed back into the tube, I usually carefully cut it along the printed circuit board from the side where the parts are installed.
After repair, the driver is wrapped in a tube, which is fixed with a plastic tie or wrapped with several turns of thread.
In the electrical circuit of the driver of this lamp, protection elements are already installed, C1 for protection against impulse surges and R2, R3 for protection against current surges. When checking the elements, resistors R2 were immediately found on both drivers in the open. It appears that the LED lamp was supplied with a voltage exceeding the allowable voltage. After replacing the resistors, there was no 10 Ohm at hand, and I set it to 5.1 Ohm, the lamp worked.
Repair LED lamp series "LLB" LR-EW5N-5
The appearance of this type of light bulb inspires confidence. Aluminum case, high-quality workmanship, beautiful design.
The design of the light bulb is such that it is impossible to disassemble it without the use of significant physical effort. Since the repair of any LED lamp begins with checking the health of the LEDs, the first thing to do was to remove the plastic safety glass.
The glass was fixed without glue on a groove made in the radiator with a shoulder inside it. To remove the glass, you need to use the end of a screwdriver, which will pass between the fins of the radiator, to lean on the end of the radiator and, as a lever, lift the glass up.
Checking the LEDs with a tester showed their serviceability, therefore, the driver is faulty, and you need to get to it. The aluminum board was fastened with four screws, which I unscrewed.
But contrary to expectations, behind the board was the plane of the radiator, lubricated with heat-conducting paste. The board had to be returned to its place and continue to disassemble the lamp from the side of the base.
Due to the fact that the plastic part to which the radiator was attached was very tight, I decided to go the proven way, remove the base and remove the driver for repair through the opened hole. I drilled out the punching points, but the base was not removed. It turned out that he was still holding on to the plastic due to the threaded connection.
I had to separate the plastic adapter from the radiator. He held, as well as protective glass. To do this, washed down with a hacksaw at the junction of the plastic with the radiator and by turning a screwdriver with a wide blade, the parts were separated from each other.
After soldering the leads from the printed circuit board of the LEDs, the driver became available for repair. The driver circuit turned out to be more complex than previous light bulbs, with an isolation transformer and a microcircuit. One of the 400 V 4.7 µF electrolytic capacitors was swollen. I had to replace it.
A check of all semiconductor elements revealed a faulty Schottky diode D4 (pictured below left). There was a SS110 Schottky diode on the board, I replaced it with the existing analog 10 BQ100 (100 V, 1 A). The forward resistance of Schottky diodes is two times less than that of ordinary diodes. The LED lamp lit up. The same problem was with the second bulb.
Repair LED lamp series "LLB" LR-EW5N-3
This LED lamp is very similar in appearance to the "LLB" LR-EW5N-5, but its design is somewhat different.
If you look closely, you can see that at the junction between the aluminum radiator and the spherical glass, unlike LR-EW5N-5, there is a ring in which the glass is fixed. To remove the protective glass, just use a small screwdriver to pick it up at the junction with the ring.
There are three nine super-bright crystal LEDs mounted on an aluminum circuit board. The board is screwed to the heatsink with three screws. Checking the LEDs showed their serviceability. Therefore, you need to repair the driver. Having experience in repairing a similar LED lamp "LLB" LR-EW5N-5, I did not unscrew the screws, but soldered the current-carrying wires coming from the driver and continued to disassemble the lamp from the side of the base.
The plastic connecting ring of the plinth with the radiator was removed with great difficulty. At the same time, part of it broke off. As it turned out, it was screwed to the radiator with three self-tapping screws. The driver is easily removed from the lamp housing.
The self-tapping screws that screw the plastic ring of the base cover the driver, and it is difficult to see them, but they are on the same axis with the thread to which the adapter part of the radiator is screwed. Therefore, a thin Phillips screwdriver can be reached.
The driver turned out to be assembled according to the transformer circuit. Checking all the elements, except for the microcircuit, did not reveal any failed ones. Therefore, the microcircuit is faulty, I did not even find a mention of its type on the Internet. The LED bulb could not be repaired, it will come in handy for spare parts. But studied her device.
Repair LED lamp series "LL" GU10-3W
It turned out, at first glance, that it was impossible to disassemble a burned-out GU10-3W LED bulb with a protective glass. An attempt to remove the glass led to its puncture. With the application of great effort, the glass cracked.
By the way, in the marking of the lamp, the letter G means that the lamp has a pin base, the letter U means that the lamp belongs to the class of energy-saving light bulbs, and the number 10 means the distance between the pins in millimeters.
LED bulbs with a GU10 base have special pins and are installed in a socket with a turn. Thanks to the expanding pins, the LED lamp is clamped in the socket and is held securely even when shaking.
In order to disassemble this LED light bulb, I had to drill a hole with a diameter of 2.5 mm in its aluminum case at the level of the surface of the printed circuit board. The drilling location must be chosen in such a way that the drill does not damage the LED when exiting. If there is no drill at hand, then the hole can be made with a thick awl.
Next, a small screwdriver is threaded into the hole and, acting like a lever, the glass is lifted. I removed the glass from two light bulbs without problems. If the test of the LEDs by the tester showed their serviceability, then the printed circuit board is removed.
After separating the board from the lamp housing, it immediately became obvious that both in one and in the other lamp the current-limiting resistors burned out. The calculator determined their denomination from the bands, 160 ohms. Since the resistors burned out in LED bulbs of different batches, it is obvious that their power, judging by the size of 0.25 W, does not correspond to the power released when the driver is operating at maximum ambient temperature.
The printed circuit board of the driver was solidly filled with silicone, and I did not disconnect it from the board with LEDs. I cut off the leads of the burnt resistors at the base and soldered more powerful resistors to them, which were at hand. In one lamp, a 150 Ohm resistor with a power of 1 W was soldered, in the second two in parallel 320 Ohm with a power of 0.5 W.
In order to prevent accidental contact with the output of the resistor, to which the mains voltage is suitable with the metal body of the lamp, it was insulated with a drop of hot melt adhesive. It is waterproof and an excellent insulator. I often use it for sealing, insulating and securing electrical wires and other parts.
Hotmelt adhesive is available in the form of rods with a diameter of 7, 12, 15 and 24 mm in different colors, from transparent to black. It melts, depending on the brand, at a temperature of 80-150 °, which allows it to be melted with an electric soldering iron. It is enough to cut off a piece of the rod, place it in the right place and heat it up. The hot melt will take on the consistency of May honey. After cooling it becomes solid again. When reheated, it becomes liquid again.
After replacing the resistors, the performance of both bulbs was restored. It remains only to fix the printed circuit board and the protective glass in the lamp housing.
When repairing LED lamps, I used liquid nails "Installation" moment to fix printed circuit boards and plastic parts. The glue is odorless, adheres well to the surfaces of any materials, remains plastic after drying, has sufficient heat resistance.
It is enough to take a small amount of glue on the end of a screwdriver and apply it to the places where the parts come into contact. After 15 minutes, the glue will already hold.
When gluing the printed circuit board, in order not to wait, holding the board in place, as the wires pushed it out, fixed the board additionally at several points with hot glue.
The LED lamp began to flash like a strobe
I had to repair a pair of LED lamps with drivers assembled on a microcircuit, the malfunction of which consisted in flashing light at a frequency of about one hertz, like in a strobe.
One instance of the LED lamp began to flash immediately after being turned on for the first few seconds and then the lamp began to glow normally. Over time, the duration of the lamp flashing after switching on began to increase, and the lamp began to flash continuously. The second copy of the LED lamp began to flash continuously all of a sudden.
After disassembling the lamps, it turned out that the electrolytic capacitors installed immediately after the rectifier bridges failed in the drivers. It was easy to determine the malfunction, since the capacitor cases were swollen. But even if the capacitor looks without external defects in appearance, it is still necessary to start repairing the LED light bulb with a stroboscopic effect by replacing it.
After replacing the electrolytic capacitors with serviceable ones, the stroboscopic effect disappeared and the lamps began to shine normally.
Online calculators for determining the value of resistors
by color coding
When repairing LED lamps, it becomes necessary to determine the value of the resistor. According to the standard, the marking of modern resistors is carried out by applying colored rings to their cases. 4 colored rings are applied to simple resistors, and 5 to high-precision resistors.
If you are wondering how to make a DIY LED lamp at home, then we will provide a few step by step instructions with photo and video examples that will allow you to assemble an LED light bulb in no more than an hour. All ideas provided below will be listed from easiest to hardest, allowing you to choose suitable option depending on the skills of handling a soldering iron and electrical circuits.
Idea number 1 - Upgrading the halogen light bulb
The easiest way is to make an LED lamp yourself from a burned-out halogen bulb with - GU4. In this case, you will need the following materials and tools:
- LEDs. Choose the number of them yourself, depending on how bright the LED lighting should be. We immediately draw your attention to the fact that you should not choose more than 22 diodes (this will complicate the assembly process and also make the light bulb too bright).
- Super glue (ordinary glue is also suitable, but it will harden longer, which will not allow you to make an LED lamp quickly).
- A small piece of copper wire.
- Resistors. Their number and power will be calculated by an online calculator.
- A small piece of sheet aluminum (an alternative is a regular beer or soda can).
- Internet access. You will need to open a special online calculator to calculate the circuit of the LED lamp.
- Hammer, soldering iron and hole punch.
Having prepared all the materials, you can proceed directly to the assembly of the diode light bulb. We will provide instructions for creating a home-made one step by step, with photo examples of each stage, so that you can clearly see the installation process.
So, to make a 12 volt LED lamp, you need to follow these steps:
- Remove the top glass from the old halogen bulb, as well as the white putty near the pin base (as shown in the photo below). For this, it is best to use a screwdriver.
- Turn the lamp socle upside down and carefully use a hammer to knock out the pins from the seat. The old halogen bulb should fall out.
- According to the number of LEDs you have chosen, come up with a diagram of their location, on the basis of which make a paper stencil. You can use an existing blank and print one of the ready-made diagrams that are provided in the picture:
- Glue the stencil to the aluminum sheet with super glue, cut the sheet to the shape of the stencil, and then make the seats for the LEDs with a hole punch.
- Generate an assembly drawing of an LED lamp on the Internet for your conditions. In our case, to create an LED light bulb at home from 22 diodes, you need to assemble the following circuit:
- Put the aluminum disk on a convenient stand and insert the LEDs into the seats, as shown in the photo. To simplify the soldering process, bend the cathode leg of one diode to the anode leg of the other.
- Carefully glue all the LEDs, making them a single design. Important point– glue should not get on the legs of the diodes, because. when soldering, extremely unpleasant smoke will be emitted.
- When the glue hardens, start soldering the legs. By the way, we recommend that you do this, which also does not take much time. According to the diagram, solder the diodes of the LED lamp, leaving only one plus leg and one minus leg for power connection. It is recommended to cut the "-" leg in half, so as not to confuse the polarity of the contacts of a home-made LED light bulb in the future.
- Solder the resistors to the negative terminals according to the diagram. As a result, according to our example, you should get 6 positive terminals and 6 negative ones (with resistors).
- Solder the resistors according to the generated schematic.
- Solder the same piece of copper wire to the two contacts formed, which will make it possible to make the pin base of the LED lamp at home. By analogy with the previous advice, make one leg shorter (minus) for a while, so that later you don’t confuse anything and make the connection correctly.
- To prevent this from happening in the future, carefully glue the space between the legs that are brought out.
- Perform the final assembly of the LED light bulb: place the disk on the reflector and carefully glue it.
- With a marker, sign on the body of the assembled LED lamp where “+” and where “-”, also indicate that the home-made light source is designed to be connected to a 12 volt power supply, not 220.
- Check the assembled homemade product. To do this, connect the LED bulb to car battery or a 220/12 Volt power supply.
Like this in a simple way you can make an LED lamp with your own hands from improvised means. As you can see, there is nothing difficult and it will not take much time to assemble! Be sure to check out some of the best ideas for making a light bulb at home, which we have provided in the video gallery:
Idea number 2 - "Housekeeper" in progress!
The second, no less interesting idea is to assemble a light bulb from an energy-saving lamp. There are also no particularly serious works and even a not very experienced electrician can handle the assembly. 
To begin with, you must prepare the following materials and tools for assembling an LED lamp with your own hands:
Having prepared all the materials, you can proceed to the assembly. This instruction more creative, so if you decide to make a diode light bulb from a burnt housekeeper, carefully look at the photo examples.
Stages of work:
According to this instruction, you can easily make an LED lamp from a fluorescent or halogen light bulb!
Idea number 3 - LED strip for the base
If you are not so good with a soldering iron and at the same time have no idea how to assemble a circuit on fiberglass, it is better to make an LED lamp with your own hands from LED tape. In this case, instead of a driver, you can use a power supply that converts 220 Volts in the network to 12. The only significant drawback this method- large dimensions of the power supply, so this option is recommended if you decide to make LED lighting in the room with spotlights. You can try to collect all the light bulbs for them with your own hands and connect to united bloc food, which will hide without problems in the ceiling. 
So, all you have to do is:
That's the whole instruction for assembling an LED lamp from a tape. As you can see, everything is much easier than even making a light bulb according to the generated scheme. On this our simple instructions end, and now you know how to make an LED lamp with your own hands from an energy-saving light bulb, diode tape and a halogen light source! We hope that the ideas provided were useful and understandable for you!
Related content:
